A twenty-five kilowatt (peak power for one minute), permanent magnet electric machine for a hybrid electric vehicle application was designed and tested. The electric machine is located in the clutch housing of an automatically shifted manual transmission and is subjected to 120 °C continuous ambient temperatures. The package constraints and duty cycle requirements resulted in an extremely challenging thermal design for an electric machine. The losses in the machine were predicted using models based on first principles and the heat transfer in the machine was modeled using computational fluid dynamics. The simulations were compared to test results over a variety of operating conditions and the results were used to validate the models. Parametric studies were conducted to evaluate the performance of potting materials and cooling topologies. Rotor losses and cooling methods were studied and methods for preventing demagnetization under extreme operating conditions were implemented and validated.


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    Title :

    Thermal Analysis of an Electric Machine for a Hybrid Vehicle


    Additional title:

    Sae Technical Papers


    Contributors:
    Turner, Bruce (author) / Kuo, John (author) / Turnbull, Paul (author) / Schultz, Roy (author)

    Conference:

    SAE 2004 World Congress & Exhibition ; 2004



    Publication date :

    2004-03-08




    Type of media :

    Conference paper


    Type of material :

    Print


    Language :

    English




    Thermal Analysis of an Electric Machine for a Hybrid Vehicle

    Turnbull, P. / Kuo, J. / Schultz, R. et al. | British Library Conference Proceedings | 2004


    Thermal analysis of an electric machine for a hybrid vehicle

    Turnbull, P. / Kuo, J. / Schultz, R. et al. | Tema Archive | 2004


    Thermal Analysis of an Electric Machine for a Hybrid Vehicle

    Turnbull, P. / Kuo, J. / Schultz, R. et al. | British Library Conference Proceedings | 2004


    Thermal analysis of an electric machine for a hybrid vehicle

    Turnbull,P. / Kuo,J. / Schultz,R. et al. | Automotive engineering | 2004


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