To achieve optimal axial and bending crush performance using dual phase steels for components designed for crash energy absorption and/or intrusion resistance applications, the cross sections of the components need to be optimized. In this study, Altair HyperMorph™ and HyperStudy® optimization software were used in defining the shape design variables and the optimization problem setup, and non-linear finite element code LS-DYNA® software was used in crush simulations. Correlated crash simulation models were utilized and the square cross-section was selected as the baseline. The optimized cross-sections for bending and axial crush performance resulted in significant mass and cost savings, particularly with the application of dual phase steels.


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    Title :

    Cross-Section Optimization for Axial and Bending Crushes Using Dual Phase Steels


    Additional title:

    Sae Int. J. Mater. Manf
    Sae International Journal of Materials and Manufacturing


    Contributors:
    Chen, Guofei (author) / Shi, Ming F. (author) / Tyan, Tau (author)

    Conference:

    SAE World Congress & Exhibition ; 2008



    Publication date :

    2008-04-14


    Size :

    11 pages




    Type of media :

    Conference paper


    Type of material :

    Print


    Language :

    English




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