Direct welding of coated steels to aluminum alloys is challenging due to high energy requirements, decreased weldability, and unstable weld quality. The present study reports the application of a new design approach in vaporizing foil actuator welding (VFAW), where an asymmetric preform shape on the target sheet generated the requisite standoff, enabling direct spot welding of a typical automotive aluminum alloy (6022 T4) and two different zinc-coated steels, galvanized high-strength low-alloy 350 and galvannealed dual-phase 590. The use of the new approach enabled for the first time the ability to spot weld through coating without any preweld surface preparation. Characterization using lap-shear and peel testing revealed strong joints for both the weld pairs (AA 6022 T4-HSLA 350 and AA 6022 T4-DP 590). The weld interface characterized by scanning electron microscopy (SEM) revealed a hierarchical structure and the presence of a typical wavy region.


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    Titel :

    Enabling Dissimilar Joining of Coated Steels to Aluminum through Impact Spot Welding


    Weitere Titelangaben:

    Sae Int. J. Mater. Manf
    Sae International Journal of Materials and Manufacturing


    Beteiligte:
    Kapil, Angshuman (Autor:in) / Vivek, Anupam (Autor:in) / Daehn, Glenn (Autor:in) / Mao, Yu (Autor:in)


    Erscheinungsdatum :

    2020-09-09


    Format / Umfang :

    11 pages




    Medientyp :

    Aufsatz (Konferenz)


    Format :

    Print


    Sprache :

    Englisch


    Schlagwörter :


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